Static Pay-Offs
Simple low-maintenance coil or package feeding for suitable low-tension applications.
Line Integration & Utilities
Auxiliary Equipment & Plant Utilities
Pay-offs, take-ups, accumulators, coilers, spoolers, tension-control systems and plant-level utility packages engineered to make the production line operate as one integrated system.
Material Handling
Pay-off and take-up systems for every line architecture
Reel, coil and carrier handling is selected from package mass, wire speed, product tension and required changeover philosophy.
Motorized Pay-Offs
AC-drive controlled pay-offs for stable tension at high speed or with heavy reels.
Rotating Pay-Offs
Rotating and flyer-type systems for applications requiring twist control or continuous high-speed feeding.
Vertical Pay-Offs
Vertical coil handling concepts for compact layouts and selected wire-drawing applications.
Shaft / Pintle Take-Ups
Driven reel take-ups with torque or closed-loop tension control for medium and heavy packages.
Shaftless Reel Handling
Heavy-duty shaftless take-ups with hydraulic or electromechanical reel clamping and lifting.
Winding & Coiling
Finished package quality depends on winding control
Precision Spoolers
Electronic traverse and speed synchronization for precise layer winding.
Random-Wind Spoolers
Flexible winding systems for packages where precision layering is not required.
Dead Blocks
Continuous coiling and accumulation for drawing, coating and general wire applications.
Inverted Coilers
High-capacity coiling systems for large wire packages and robust industrial handling.
Rosette Coilers
Coiling systems for galvanized and process wire where free-standing rosette packages are preferred.
Drum Packers
No-twist or controlled-twist drum packaging for welding wire and selected specialty products.
Accumulation & Tension
Decouple processes without losing line stability
Vertical Accumulators
Compact storage where floor area is limited and continuous-process separation is required.
Horizontal Accumulators
Long-stroke accumulation for galvanizing, coating, respooling and continuous-process lines.
Dancer Systems
Closed-loop speed synchronization and tension stabilization for drawing and winding equipment.
| Tension sensing | Load cell / dancer / torque estimation / project-specific |
|---|---|
| Control | Closed-loop PLC / drive coordination |
| Accumulation length | Project-specific from process interruption time and line speed |
| Emergency behavior | Controlled deceleration and stored-wire management integrated with line safety logic |
| Measurement | Speed, length and position feedback available |
Plant Utilities
Utility packages sized from the real process load
Wironex can extend the supply beyond production machinery to the plant-level utility systems required for operation.
Cooling Towers
Open or closed-circuit cooling systems sized from total process heat rejection.
Process Water Circulation
Pumps, heat exchangers, tanks, filtration and temperature-control loops for furnaces, drawing machines and coating lines.
Compressed Air
Compressor, receiver, dryer, filtration and plant-air distribution packages for pneumatic and process consumers.
Nitrogen Generation
PSA nitrogen generation packages for zinc wiping, protective atmosphere and other process requirements.
Water Treatment
Softening, filtration, demineralization and project-specific water preparation systems.
Waste-Water Treatment
Neutralization, precipitation, filtration and sludge handling for applicable chemical-process lines.
Chemical & Environmental Auxiliaries
Process-support systems within one responsibility matrix
Fresh / Spent Acid Tanks
Storage and transfer systems for pickling chemistry.
Flux & Process Tanks
Storage, conditioning and circulation packages for galvanizing and coating lines.
HCl Scrubbers
Acid-fume capture and scrubbing systems for pickling areas.
Fume Extraction
Localized extraction for furnaces, zinc baths, flux systems and other process zones.
Ventilation Systems
Process and equipment ventilation designed around heat, fumes and maintenance access.
Utility Piping
Gas, water, air, nitrogen and process-fluid distribution within the agreed turnkey boundary.
Electrical & Automation Infrastructure
One control architecture for machines and utilities
Line-level automation can include machine control, utility sequencing, energy monitoring, alarms and production data under one coordinated platform.
| PLC / HMI | Siemens, Schneider Electric, Mitsubishi or customer-specified platform |
|---|---|
| MCC | Centralized or distributed motor-control architecture |
| Drives | Individual VFD / regenerative drive systems according to machine function |
| Instrumentation | Pressure, flow, temperature, level, tension, speed and process measurement |
| Energy monitoring | Electrical and utility consumption can be logged per line or process area |
| Remote support | Secure remote diagnostics and service access according to customer IT policy |
Complete the Line
Define the Turnkey Scope →
We can supply the production machine, the handling equipment and the utilities around it.
Send us the line configuration and site utility data. We will define the complete auxiliary-equipment and plant-utility scope.